Maybe less expensive Stihl parts are from Qingdao, China plant.Stihl's parts prices don't make sense. Some super simple parts are $50, similar, more complex parts are $20, some may be just $5. You can't compare size and complexity to price when it comes to Stihl parts, but they are much better quality than chinese stuff. Still hard to argue with a $200 large saw that will get lots of work done.
From what I have seen on here these large saws are costing more than $200 and are using lots of substitute OEM or AM parts of higher quality to get work done. Even then, some posters that seem to have made quality builds have had failures that at the same rate on OEM saw would put the company out of business. Some posters that have done multiple kits have thrown in the towel so to speak. The 660 seems the best kit.Stihl's parts prices don't make sense. Some super simple parts are $50, similar, more complex parts are $20, some may be just $5. You can't compare size and complexity to price when it comes to Stihl parts, but they are much better quality than chinese stuff. Still hard to argue with a $200 large saw that will get lots of work done.
So...if the top ends had not been built up then the saws may have held up? Just put in the lightest piston? There are only a top end and a bottom end on a saw...and one of them seems to be failing. The cases on this thread of failure seem to be on saws with built up top ends and not on 660s. Eventually I will throw my 440 kit together all FT with very minor upgrades and see what it does. I re read this thread and too many people, including yourself, have had failures after time and money put into these kits. It is not worth trying to make a racehorse out of a donkey!More on failures:
Two of the big bore Asian 440s I built failed in the hands of a friend of mine. He was running Stihl oil at 50:1. I built him a 3rd and told him to only run it on Amsoil Saber at 40:1. He has run the 3rd saw far more than he had run the other 2 and it is still going fine. (Note: I had run both saws quite a bit w/o any problems before my friend got them to fail)
My thoughts (which may or may not be correct):
1) A big bore puts more stress on the bottom end than a regular bore as the piston is heavier.
2) The aftermarket bearings are not quite as hard as OEM, but with proper lubrication they will do just fine.
I cannot prove that my conclusions are correct, but they make sense to me, and if my solutions work, I don't really care!
Looks like you got most of it covered, but don't use welding wire . Soft solder .030- .060 sizes for checking squish.
3/8ths chain will do.
Im not sure that there's a weber carb that fits that saw, walbro yes.
I've built several 660s and have only had a problem with one carb, and was able to fix it (fuel lever was adjusted wrong).
OEM piston is great, but expensive. Meteor is a lot less and the same quality/durability.
I like to run square file chain for milling, if you can get the hang of sharpening it, it works the best. I also drop the rakers a bit extra for milling as it will not self feed the same on the end grain. Milling hardwood, the chains go dull fast, it should do better with softwood.
You can print your own degree wheel and learn a bit of saw porting. Widening the Exhaust, and lowering and or widening the intake can make a big difference. Also, adjusting the squish to about .020 - .025 is a good idea. I've done a lot of milling with my Asian 660s w/o any problems. My favorite #s for a 660 are 97 Ex, 120 Trans, 82 Intake.
The filter that comes on the saw will work well but will have to be cleaned often. A Max Flow filter will give much longer run time, but are a PITA to clean.
Run Amsoil Saber or Dominator at 40:1.
I've not had any problems running the mufflers that come with the kit even though they are not screened. If the cylinder is stock, I drill a 1/2 hole in the back of the baffle. If I port the cylinder, I remove the baffle. A timing advance can also help a lot (.020-.030 off the key.
Thanks for the recommendations and correction on the carb and solder! So you'd use a 3/8 for a longer ripping bar as well? That would be convenient, allowing me to grab a 24" bar and chain to compliment my dad's 460 rancher 24" and share chains. I had assumed a thinner chain would be better for wider slab cuts, but I'm sure tooth sharpness and geometry are just as important.
Would you throw in a Meteor before running the stock piston, if you were in my position? Looks like a piston kit with caber rings is around $45 bucks...not bad. Is this piston for a performance boost? Or just an increase of reliability?
The FT piston is very heavy compared to others. I can feel a noticeable difference between the hyway popup and the FT.
So you'd use a 3/8 for a longer ripping bar as well?
Yeah I'll have to get a scale. Maybe I'm just crazy but the FT felt heavier than the popup. Idk maybe I'm just smoking rope haha.On my scale the Hyway weighed over 5 grams more. I am sure it's much lighter than the Meteor.