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Reliability of one brand versus the other isn't really an issue for me. Polaris just aren't any fun to work on and I avoid them whenever possible.Man. You guys are kinda harsh on Polaris. Back in the day when the Foreman was king, I hopped on my uncle's Sportsman 500 to help drag out a deer. The Honda went down the road. Throughout the 90's and 00's, there was no better ride than a Sportsman.
People complain about the belt drive. Mine has 2000 miles on the original belt. If you use low range when it's called for, the belt is a non issue.
What else is there?
The occasional cv boot, cuz you ran a root through it.
Starters go bad because people refuse to buy a $60 battery when they go bad, and crank the motor repeatedly when the battery doesn't have the ass to start it properly.
I've never owned a Cat. I used to work at a dealership that sold Cat and Polaris. On any given day, there were 10 Cat sleds and 4 wheelers to 1 Polaris.
When my Sportsmans were new, we hunted elk in Colorado and used them to drag out our kills. Other quads would get hung up on blowdowns, where the Sportsmans would drag an elk over it without a problem.
Ever think for a second that maybe it's the operator and not the machine?
I've repaired plenty of each brand and you're correct it's mostly the operator/neglect that puts them into my shop.
Most brands have plenty of weak points and they show up when used hard. Polaris is no exception.
For all out ruggedness you can not beat a Honda and there's nothing anyone can say to change my mind about that.