High Quality Chainsaw Bars Husqvarna Toys Hockfire Saws

Dull chains...does it really kill saws....how?

jake wells

no longer here
Local time
12:53 AM
User ID
294
Joined
Dec 28, 2015
Messages
8,302
Reaction score
19,498
Location
ky
It'll be on its way soon, Jake. I also found a recoil for that echo. I'll send them together. Gotta hook up with my bil first
im not worried about it kevin its not the end of the world.
 

rogue60

Here For The Long Haul!
Local time
4:53 PM
User ID
578
Joined
Jan 18, 2016
Messages
1,414
Reaction score
8,836
Location
AU
Country flag
Bar heat has little to do with it IMHO has anyone see a melted bar pad on a plastic saw? that being the 1st contact for heat exchange, the burnt out and melted clutch area is from a stalling slipping clutch or dragging/engaged chain brake nothing to do with heat from the bar..
A melted burnt out clutch side of a saw can be caused by a dull chain and all the stalling from pushing pulling up with the dogs to get it to cut, but you can get the same results with a sharp chain and the operator dogging in pulling up stalling the clutch bacictly abusing a saw out of what it was designed to do with no let up. Stalling the chain is a slipping clutch on a saw it generates lots of heat.
The engine melt down is the easy part with all the said abuse above comes excess heat in the engine form all the overworking and it doesn't take long with a mix of 40/50:1 for the oil film to break down under those circumstances and allow piston to bore contact and we have all seen the results of that..
All this being said with the inexperienced homeowner in mind running whatever cheap oil fuel they can get abusing a saw in a manner it was never designed for.
 
Last edited:

JT78

Super OPE Member
Local time
1:53 AM
User ID
1773
Joined
Aug 29, 2016
Messages
417
Reaction score
1,147
Location
Burlington, nc
Country flag
Yes a dull chain will kill a saw mostly because of heat being generated as stated before the dull chain doesn't cut therefore most people push harder on the saw causing more strain on the engine and the higher revs along with elongated cuts takes its toll quickly.
Example : bought a homeowner owned husky 55 a few years back was fried due to him running a dull chain constantly. I cleaned up the cylinder sanded and polished the piston cause I couldn't find a closed port windowed piston for under 100.00 at the time and put a new ring in it. I keep my chains sharp! I have put just guessing around 50 gallons or more through that saw and it still running great.
 

jake wells

no longer here
Local time
12:53 AM
User ID
294
Joined
Dec 28, 2015
Messages
8,302
Reaction score
19,498
Location
ky
i wouldn't really know if i dull chain kills a saw, bad gas and leaking seals seem to kill the majority of saws i see.
and i don't run dull chains i keep mine sharp but i know how much dust a dull chain makes.
 

Mattyo

Youtube speciawist
GoldMember
Local time
1:53 AM
User ID
441
Joined
Jan 8, 2016
Messages
4,285
Reaction score
10,915
Location
Farmington, CT
Country flag
Another good point jake....I've rebuilt 50 or so saws at this point. Can't say any one of them was due to a dull chain
 

MustangMike

Mastermind Approved!
Local time
1:53 AM
User ID
338
Joined
Dec 30, 2015
Messages
11,490
Reaction score
36,237
Location
Brewster, NY
Country flag
I believe I've seen a few fried saws that are the result of a dull chain. Specifically, replaced the scored pistons on a 461 and 660. In addition, the 066 I got has a piston that looks like it almost fried (slight scoring on the exhaust side, but the rings are still free). I'll bet this was also due to a dull chain.
 

paragonbuilder

Mastermind Approved!
Local time
1:53 AM
User ID
384
Joined
Jan 2, 2016
Messages
9,229
Reaction score
33,867
Location
Norwich, CT
Country flag
How many saws will run practically forever when treated properly. Case in point, my 55. 20 years it was my only saw. Cleared the lot for my first house, and bucked it all up. Then cut firewood 10+ cord a year til I found AS...
I can still see machine marks on the piston...

My dads ms260, I bucked up firewood for him one day. Saw ran great. He lent it to a "friend" with his mix. Next weekend I grabbed it, saw the chain was seriously dull and switched it out. Saw started but had absolutely no grunt.
Pulled the jug and clutch side of exhaust was fried.
That right there taught my dad and I a couple lessons...
 

Hinerman

Mastermind Approved!
GoldMember
Local time
12:53 AM
User ID
624
Joined
Jan 20, 2016
Messages
7,220
Reaction score
37,637
Location
NE OK
Country flag
My dads ms260, I bucked up firewood for him one day. Saw ran great. He lent it to a "friend" with his mix. Next weekend I grabbed it, saw the chain was seriously dull and switched it out. Saw started but had absolutely no grunt.
Pulled the jug and clutch side of exhaust was fried.
That right there taught my dad and I a couple lessons...

1) Never loan a saw
2) If you do, get a $2000 deposit
 

bplust

Well-Known OPE Member
Local time
1:53 AM
User ID
515
Joined
Jan 11, 2016
Messages
78
Reaction score
226
Location
Wheelock
Another good point jake....I've rebuilt 50 or so saws at this point. Can't say any one of them was due to a dull chain

Ironically, I lent out that 350/346 you built for me two tanks into it's life. When I got it back, it dropped like a rock if you held it by the starter handle. Pressure & vac were good, and I supplied mixed fuel. The chain looked like my buddy was cutting sheet metal. Too bad, that was a nice saw you put together.
 

rogue60

Here For The Long Haul!
Local time
4:53 PM
User ID
578
Joined
Jan 18, 2016
Messages
1,414
Reaction score
8,836
Location
AU
Country flag
or not enough oil in the mix.... ;)
I kinda agree on that one people seem to accept melted piston smeared up and down the bore is normal if a saw is pushed hard and nothing to do with the lack of oil in the mix. I've pushed 066's to the point of on fire in 40+ celsius heat with no let up for hr's a day in summer and the pistons and bore are fine doing that for years, but that's not running what Stihl recommend for the oil mix.
You see it a lot in the biggers saws like the 880's only had a few tanks through them and already showing transfer on the exhaust side running 50:1 as the Stihl shop said that's the best mix to run lol.
 
Last edited:
Top