That's exactly what I was getting at. The diagnostics tool that should have been coming, along with the electronic system, somehow didn't show up.
It's like if you got a modern car, but they omitted the OBD plug.
Intermittent faults, I can't recall ever seeing on an engine, without some kind of electronic compensation circuit.
Tear down means removing the carb, ultrasonic cleaning of it, replace all seals, inspect bearings, inspect piston rings, check the spark plug, gap or replace. Remove build-up in exhaust and wherever else. Check all linkages. Test all hoses.
If you get leaks when assembling, you're doing something wrong. I've dealt with high performance small engines, for the better part of 40 years, even made engines from the ground up, and never had leakage problems, due to assembly.
On the other hand, the Stihl 261 has the honor of being the first saw, that has not worked flawlessly. Not once have I had a saw that committed suicide.
Have I replaced parts that were not 100% worn out, sure. In my opinion, that's called maintenance.
Granted, I've only had significant time on my saws for 3 years, but they really are not that different, from anything else with a small high performance engine.