Although the changes I'm going to mention impacted what I was doing they should not impact parts replacement on a stock saw nor impact porting.
The two things I ran into when working on the saws
(in the context of "I do not port saws and this is not an extensive list") are the clutch cover was elongated, and the right side saw case is different in the front right inside muffler area to the point I had to significantly redesign the mounting of a clutch cover exhaust shield.
IPL | P/N | Description |
| 1142 648 0460 | Previous Clutch Cover |
46 | 1140 648 0461 | Clutch Cover (2023) |
46 | 1140 640 1703 | Clutch Cover (2024) |
| | |
10 | 1140 020 2954 | Crankcase assembly, right (2024) |
All clutch covers are interchangeable on either iteration of the MS400 (image attached).
It "looked like" there were handle refinements (IPL 1, P/N 1140 350 0841, "Tank Housing), but I had neither the time nor inclination to look into that as it didn't impede what I was doing and I wasn't willing to invest in a new handle
if it had been updated.
I find it interesting STIHL -from what I've seen- continually improves their products
(in my opinion the changes on this and other saws are improvements), as that requires an investment in engineering, testing, and changes to manufacturing. Working more in the automotive industry the first thing I had noticed was the 2023 saw has better lines making the over-all appearance flow better and look more refined. From a mechanical standpoint, for my purposes it was quite a bit easier to work with the 2023 saw, the crankcase surface for instance was all in the same plane, likely has more strength, is likely lighter, and yet provides slightly more room. I'm not a Husqvarna expert by any means so correct me if I'm wrong in saying it seems pretty obvious from the changes in case design and bar looks that style/appearance is important to them also--I think the changes are a marked improvement in style, though that's subjective.
View attachment 434194
(previous appearance)
View attachment 434196
(new appearance)
View attachment 434198
(new lightweight bar, new look)