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youre not the only one with broken screws on them, I broke one generator screw right off.Tor, on my Dads 550. The head of that ground screw broke off and the heat didn't work. I still can figure out why the head would of came off.
The only thing I could guess is when it was assembled they tighten it so much that it was just about sheared and just fell off from time.
It's harden steel, the only way I could get through one gen screw on another saw was with carbide burr, I've left to do it better on the saw that it mather on.
If you can't get the screw out, there is another way to ground the xpg system.
There is a free ovale spot on the carb floor, buy that rubber who is made for that spot, lenghten the ground wire and attach the grounding to one of the 4 carb floor screws.
AT is also attached on one of those screws