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Brewz

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I felt the Husky 2100 I am currently rebuilding deserved to be able to breath.

99cc cant work well trying to push exhaust gas through a little tiny restrictive baffle ringed around the exhaust port.

WP_20160614_16_42_44_Pro.jpg

It got cut out and went in the bin where all muffler baffles belong!

I then took one of the @Red97 baffles I bought and cut it to bolt onto the fantastic inspection port factory fitted to the very large muffler.

WP_20160623_20_26_35_Pro.jpg

WP_20160624_21_28_25_Pro.jpg

WP_20160624_21_29_19_Pro.jpg
 

Brewz

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Another @Red97 deflector TIG welded to another 660 muffler with stainless screen under it
View attachment 26900

I need to put one on a 066 muffler, but only have access to stick welder.
last attempt resulted in holes and much grinding to repair the bird poo welding that resulted.

My next attempt will be with silver solder/braze
 

paragonbuilder

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I felt the Husky 2100 I am currently rebuilding deserved to be able to breath.

99cc cant work well trying to push exhaust gas through a little tiny restrictive baffle ringed around the exhaust port.

View attachment 26907

It got cut out and went in the bin where all muffler baffles belong!

I then took one of the @Red97 baffles I bought and cut it to bolt onto the fantastic inspection port factory fitted to the very large muffler.

View attachment 26904

View attachment 26905

View attachment 26906

Nice job!


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Milkman31

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I need to put one on a 066 muffler, but only have access to stick welder.
last attempt resulted in holes and much grinding to repair the bird poo welding that resulted.

My next attempt will be with silver solder/braze
I seem to like the braze best!
 

Moparmyway

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I need to put one on a 066 muffler, but only have access to stick welder.
last attempt resulted in holes and much grinding to repair the bird poo welding that resulted.

My next attempt will be with silver solder/braze

I seem to like the braze best!

Brazing works just fine, its all in the prep ;)
 

huskihl

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Brazing works just fine, its all in the prep ;)
Kevin,
The stainless mesh you use- are the individual wires attached or just woven? The finer stuff I used seemed to retain it's shape pretty well. I picked up some like yours and the wires near the edges seem to move and not wanna stay put. Is mine junk or is everybody's junk?
 

Moparmyway

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Kevin,
The stainless mesh you use- are the individual wires attached or just woven? The finer stuff I used seemed to retain it's shape pretty well. I picked up some like yours and the wires near the edges seem to move and not wanna stay put. Is mine junk or is everybody's junk?
Sup Kevin !
The stainless wires are woven, but I weld 3 sides of the deflector to the screen when I weld the deflector to the muffler and keep the front tight by putting the deflector in a clamp

Makes it much harder to weld, as i am constantly filling the gap, but I prefer the results, so the extra effort is worth it to me
 
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