The only serious freeporting you need to worry about is if you WIDEN the exhaust or intake beyond the skirt. That’s game over.
There is also freeporting at the skirt. If you drop the jug too far the floor of the exhaust will be too low when the piston is near TDC. Then the piston skirt will be above the exhaust floor and the case will be open on the exhaust side. If it’s only open for a few degrees it doesn’t make much difference but it’s best avoided.
On the intake side, just leave the roof alone and you should never see a ring pin. Your machine work lowers the intake port.
Keep the exhaust low on a 362 to gain torque. Shorten blowdown (raise transfer uppers) to maintain/gain rpm.
It doesn’t matter whether you start your porting strategy from cutting the base or cutting the squish. You’re still limited by how low you want to take the ports. If you started with the base cut, stick with that. Your band cut will end up being in the range
@huskihl and
@farminkarman said. Remember that you deleted the gasket. That gasket thickness is added to your base cut for the total amount you dropped the ports.
I don’t think your math was wrong. Most 60cc saws will have a 0.040-0.080” base cut. Your calculations are on the high end but you’re trying to buy a much lower exhaust, which takes a deeper cut.
In any case, don’t determine your machining based on intake. You can grind or epoxy the intake to get wherever you want. It’s common to leave the intake where it lands after machining. Widen first if you think it needs more.
You do you, but I recommend you stop looking at the software. Port some saws using basic principles. The simple stuff is still what makes power for me. Find exhaust and transfer numbers that feel strong. Focus on smooth flow and good grinding. Tweak the other stuff as the nuances become apparent.
Sorry. That got long.