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Duane(Pa)

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Base
 

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Sloughfoot

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Is plating holding up to the alumahawg?
 

EFSM

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@drf256 Did you enlarge the curved cutouts at the bottom of the cylinder walls? I’m not sure that I understand what their function is.
 

Duane(Pa)

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huskihl

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Doc, the cylinder extension won’t fit all the way down in after you machine the base without removing this area on each side where the flat spots are on the extension. You either have to grind away the case or remove some material in this area to get it to sit down and not rock
 

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EFSM

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Doc, the cylinder extension won’t fit all the way down in after you machine the base without removing this area on each side where the flat spots are on the extension. You either have to grind away the case or remove some material in this area to get it to sit down and not rock
I figured it had something to do with the bearings or pockets, but I’ve never lowered the cylinder on a Stihl of that style.
 

huskihl

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I figured it had something to do with the bearings or pockets, but I’ve never lowered the cylinder on a Stihl of that style.
My post was different than what they were talking about previously. Those arches that Al probably cut deeper are to make room for the bearing pockets after lowering the cylinder. The area I have marked out is from the crank case not being wide enough to fit a 50 MM round cylinder extension down into it, so they have flat spots machined into the side of it. Once you cut the base, you have to remove the material within the confines of that flat spot as it does not get removed with the lathe
 

EFSM

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My post was different than what they were talking about previously. Those arches that Al probably cut deeper are to make room for the bearing pockets after lowering the cylinder. The area I have marked out is from the crank case not being wide enough to fit a 50 MM round cylinder extension down into it, so they have flat spots machined into the side of it. Once you cut the base, you have to remove the material within the confines of that flat spot as it does not get removed with the lathe
Makes complete sense now. I hadn’t seen the flat spots until now.
 
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