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Stihl 032 AV Electronic Trigger Unit

Djj450

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Are there any solutions out there for replacing this faulty trigger unit

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SE#1

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There is another thread in this site that explains how to test and replace if necessary. I'll see if I can find it and attach. I remember reading it.
 

legdelimber

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Wasn't there someone doing repairs on some ignition units? I believe it it was bad capacitors needing replacement. Not sure what web site I saw it on.
Seems like the guy posted as "Foggy Sails" or something similar.
 

SE#1

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Wasn't there someone doing repairs on some ignition units? I believe it it was bad capacitors needing replacement. Not sure what web site I saw it on.
Seems like the guy posted as "Foggy Sails" or something similar.
Yes sir, not every time is it the capacitor, but a majority has been my experience. Definitely worth investigating. I have never personally worked on this specific module, but have tested many others and the capacitor has been faulty on several occasions.
 

Djj450

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There suggesting using the 031av module in that post but I'm hesitant in buying one just in case it doesn't work with my setup. The 032 IPL only shows 2 setups but the post mentions 4 different versions on the 032. One being points, the donut under flywheel, trigger unit and then the later electronic coil. Without seeing bulletins for the 032 changes

I was thinking of pulling the guts out of mine and having a go at repairing it. My coil tests good with resistances in spec and tested on a coil tester but get no spark when in the saw. What's the best way to remove the epoxy from the chip without mangling the casing?
 

SE#1

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The epoxy is a real headache. I use tiny screw drivers and pics. Time consuming, much easier and faster to replace. That is a side project just for enjoyment, not if ya want to get her repaired.
 
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SE#1

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Are either of these a possibility?
 
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Djj450

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Bit of an update after some more troubleshooting with another working saw I figured out my trigger unit and coil is fine. The issue was grounding related, my saw has helicoils installed that secure the coil to the chassis so it wasn't grounding. I installed a ground pigtail from the coil to the trigger unit and now I have strong spark.
 

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