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Picco Hexa, USG chart

el33t

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So I've recently written several times in different places that in the chart for the Stihl USG grinder, the vise offset is probably in the opposite direction than needed for the LH and RH cutters.
Although it was pretty obvious I couldn't quite believe it, because such information was also in the oldest versions of the chart I could find. And this can probably be counted in decades by now.

Every now and then I would check for a newer version, where maybe something had changed, although I didn't really believe that someone would finally figure it out in 2024 instead of e.g. 2014 and make a correction.

But finally a version dated 2024 appeared, and to my surprise someone in it corrected that direction of the vise offset. What a coincidence!

They did it, as I had previously hypothesized, by swapping the drawings of the LH and RH cutters.
Previously, the LH cutter was numbered 1 and the RH cutter was numbered 2. After the change, the left one is number 2 and the right one is number 1. This made the fourth column (scale B) in the chart finally make sense.

Old version:
1731519393749.png

New version:
1731519443982.png

In this latest chart, there is an additional row where PH designation appears in the first column, which I believe heralds the arrival of Picco Hexa chain in Stihl's lineup alongside the already existing Rapid Hexa (RH). PH grinding wheel P/N is 5203 750 7020.

1731519490963.png
This makes sense given, in my opinion, the Hexa's biggest (and the only?) advantage, namely the ease of using the file without a guide by eliminating the most common sharpening mistake, namely holding the file too low. This allows the average user to get the right angles. And 3/8 LP/Picco/Mini/Hobby chains seem to be the most popular in chainsaws intended for the non-professional user, especially with the increasing prevalence of electric saws.

Of course, in my humble opinion, Stihl has not shied away from other mistakes in this version of the chart, which also existed before. The first one related to Hexa (or RH and PH now): the row for RH and duplicated from it the values for PH contains probably the wrong cutting angle given, i.e. scale A. They give it 25° (65° in Tecomec units), which makes no much sense given their expected value for the side plate angle of 60° (not 65°). Besides, the witness mark on the side plate is at 60°, well, and the file is hexagonal (6 × 60° = 360°).
In this case, it is likely that the settings for the C scale (25°) somehow ended up in the A scale by mistake.
In summary, the A scale setting for Hexa (RH & PH) should be 30° instead of 25°.


Another suspicious case is the settings for Rapid Duro (RD) chain. The specified angle for the A scale is 20°, which corresponds to a cutting angle of 90° - 20° = 70°. In contrast, the expected side plate angle is 65°. It seems that the value for the A scale should be 30°, not 20°.

Finally, a trivial error, if it is an error, because it is a matter of interpreting the drawing. The direction of rotation of the vise for negative values of the C scale is clockwise, while it should be counterclockwise.

Chart:
1731519645126.png

Manual:
1731519721787.png

PS
A YT user noted that they did not change the +,- signs for the 5th column of the chart, which is the C scale (top plate angle). As a result, after correcting one error, another error appeared. Of course, in this case, everyone should quickly realize that such a sharpened chain is unlikely to be suitable for cutting anything.
 
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Squish9

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I hope the Picco hexa is made. It's the best market segment for that style of chain / file and will make teaching new people with smaller saws to sharpen a lot easier.

The 25 (65) mistake is a strange one. It's an equal sized hexagon, how do they stuff that up
 

Woodwackr

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I just tried to match the wheel dressing to the cutter by eye and got it darn close. Am working with Baltic to see if they will make a CBN wheel for this chain. I did have to do the offset thing but only 3-4 and -3-4 seemed to work well. more experimentation is needed.
I also discovered that the center hole on the stock STihl wheels ain't quite round, sigh. So, it will need to be re-dressed each time it is installed. pretty stupid, IMO.

Same wheel should work for Duke's and Husqvarna, and other chains like this.
 

SimonHS

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I just tried to match the wheel dressing to the cutter by eye and got it darn close. Am working with Baltic to see if they will make a CBN wheel for this chain. I did have to do the offset thing but only 3-4 and -3-4 seemed to work well. more experimentation is needed.
I also discovered that the center hole on the stock STihl wheels ain't quite round, sigh. So, it will need to be re-dressed each time it is installed. pretty stupid, IMO.

Same wheel should work for Duke's and Husqvarna, and other chains like this.

The Stihl wheel dressing gauge now includes a template for Hexa chain.

PXL_20231012_105623028.jpg
 

Wilhelm

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The Stihl wheel dressing gauge now includes a template for Hexa chain.

View attachment 442614
If that is steel, send it off to get diamond grit plated within and around every of those cutouts and You can use it directly on Your wheels to dress them.

That looks nice, I'll have to go ask my dealer whether they can get me one.
 

Woodwackr

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If that is steel, send it off to get diamond grit plated within and around every of those cutouts and You can use it directly on Your wheels to dress them.

That looks nice, I'll have to go ask my dealer whether they can get me one.
You are closer than I am :p

Pagarbiai/Sincerely,



Darius Jankauskas

Baltic Abrasive Technologies

Radikiai, Kauno raj. LT-54347

Lithuania, European Union

Telefonas/ phone: +37060852282

Email: darius@baltic-abrasives.com

www.baltic-abrasives.com
 

Woodwackr

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I sent that pic to Darius
 

Woodwackr

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Prototype on the way. I was hoping Darius would jump in here.
 

Wonkydonkey

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I missed this thread some how.
Anyhow, I will have to read it again as it’s 1am here and I should be sleeping 🙄

It would make sense why I had trouble understanding the usg chart and went with my own instinct of what I thought was right after eyeing up the cutter f grinder with the way the chart discribed it . 🤷‍♂️🤦‍♂️
 

Woodwackr

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I missed this thread some how.
Anyhow, I will have to read it again as it’s 1am here and I should be sleeping 🙄

It would make sense why I had trouble understanding the usg chart and went with my own instinct of what I thought was right after eyeing up the cutter f grinder with the way the chart discribed it . 🤷‍♂️🤦‍♂️
My chart is lost, somewhere in the shop :p
 

Wonkydonkey

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Just a thought here.

Firstly we know that chain manufacturers grind cutters before the chain is assembled & they grind at slightly different angles to what a file can.
So would it be plausible that the hexa file is made with those 60* angles. Because it’s just easier to do this, however on a usg you can change those angles to get a more desired cutter ? Ie faster & less durable or more durable and slower etc.

Maybe someone can get a new hexa out of a box and some how get the angle from a cutter ?

Btw, there was a lot to unpack in your post @el33t , it got me thinking way to much @1am and Maffs is not my strong point. But I will read more and try and figur out all of you post
It was just the hexa bit that jumped out first 😉 and I came up with this plausible answer 👍
In this latest chart, there is an additional row where PH designation appears in the first column, which I believe heralds the arrival of Picco Hexa chain in Stihl's lineup alongside the already existing Rapid Hexa (RH). PH grinding wheel P/N is 5203 750 7020.

View attachment 439950


Of course, in my humble opinion, Stihl has not shied away from other mistakes in this version of the chart, which also existed before. The first one related to Hexa (or RH and PH now): the row for RH and duplicated from it the values for PH contains probably the wrong cutting angle given, i.e. scale A. They give it 25° (65° in Tecomec units), which makes no much sense given their expected value for the side plate angle of 60° (not 65°). Besides, the witness mark on the side plate is at 60°, well, and the file is hexagonal (6 × 60° = 360°).
In this case, it is likely that the settings for the C scale (25°) somehow ended up in the A scale by mistake.
In summary, the A scale setting for Hexa (RH & PH) should be 30° instead of 25°.
 

el33t

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The Stihl wheel dressing gauge now includes a template for Hexa chain.

View attachment 442614

If the Picco Hexa information is confirmed, they will have to introduce another template modification, the part number of which will probably be 5203 893 6309, although it is possible that Stihl is just changing the long-standing numbering system.
For comparison, the 2 previous versions (6306 and 6307):

1736884249165.png1736884485199.png

Between those versions, they added a cutout with a radius of 1.7 mm for the grinding wheel (5203 750 7017) used for sharpening 1/4 Picco chains. At the same time, they removed the R3.2 (1/2'') cutout.
In the latest version (6309), they also changed the description of the cutout for the depth gauges wheel. Previously, it was described as 10°, which is the recommended inclination for the depth gauges. Now this cutout is described as 30°, which is one of the complementary angles of the wheel profile (30° + 60° = 90°).
After setting 40° on the A scale according to the chart, we just get 10° (30° - 40° = -10°).


Firstly we know that chain manufacturers grind cutters before the chain is assembled & they grind at slightly different angles to what a file can.

That's true.

So would it be plausible that the hexa file is made with those 60* angles. Because it’s just easier to do this, however on a usg you can change those angles to get a more desired cutter ? Ie faster & less durable or more durable and slower etc.

There was a theory that the inside of the gullet is inclined 5°, similar to Oregon's patent for a Hexa-like sharpening system with files that ride inside the gullet on the surface of the cutter link. Then the cutting angle of the top plate could be 65°, as suggested by the value for the A scale in the chart.
But this has not been confirmed. Rapid Hexa chains from the factory have an angle of 60°, the same information is in the promotional material e.g. here
and the witness mark on the side plate also has an angle of 60°.

In my opinion, file and grinder sharpening systems, where there would be significant incompatibility between the two methods, are not good systems.
 
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