High Quality Chainsaw Bars Husqvarna Toys Hockfire Saws

Old Dirty Feta and the MS500i--the Hi-Tech Wood Lobotomizer

drf256

Dr. Richard Cranium
GoldMember
Local time
7:25 AM
User ID
319
Joined
Dec 29, 2015
Messages
9,598
Reaction score
63,203
Location
Strong Island NY
Country flag
Nicest factory exhaust port I’ve ever laid eyes on.

I wouldn’t personally open that rear cover. Looks like it’s got enough venting, especially if you take a look at how much there is on older Stihl AF covers (and still enough to run well).

With the numbers shown, I’m not sure much could be improved with porting. Maybe a welder popup or a machined slug from another saw? Maybe squaring up the uppers?

Saw has 14/17* Blowdown on a quad. I find the entire evolution fascinating. And 84* intake makes the theory of “being square” even more questionable to me. None of the saws I build are “square”.

I see Stephen is showing 119 primary and 122 secondaries, but it looks opposite to me when I view the cylinder. Could be an illusion.
 
Last edited:

AlfA01

Mastermind Approved!
GoldMember
Local time
2:25 PM
User ID
5546
Joined
Mar 8, 2018
Messages
6,160
Reaction score
47,015
Location
Evia, Greece
Country flag
Nicest factory exhaust port I’ve ever laid eyes on.

I wouldn’t personally open that rear cover. Looks like it’s got enough venting, especially if you take a look at how much there is on older Stihl AF covers (and still enough to run well).

With the numbers shown, I’m not sure much could be improved with porting. Maybe a welder popup or a machined slug from another saw? Maybe squaring up the uppers?

Saw has 14/17* Blowdown on a quad. I find the entire evolution fascinating. And 84* intake makes the theory of “being square” even more questionable to me. None of the saws I build are “square”.

I see Stephen is showing 119 primary and 122 secondaries, but it looks opposite to me when I view the cylinder. Could be an illusion.

The exhaust port is clean, Al. It's really small...

The upper transfers are difficult to see. Ring method is the best method to get accurate numbers.

Some pics for better reference...

Exhaust port
IMG_20190507_223532.jpg

Intake port...
IMG_20190507_223541.jpg


IMG_20190507_223613.jpg
 

drf256

Dr. Richard Cranium
GoldMember
Local time
7:25 AM
User ID
319
Joined
Dec 29, 2015
Messages
9,598
Reaction score
63,203
Location
Strong Island NY
Country flag
So both open on the exhaust side first, but the secondary sure looks like it opens first to me.
 

drf256

Dr. Richard Cranium
GoldMember
Local time
7:25 AM
User ID
319
Joined
Dec 29, 2015
Messages
9,598
Reaction score
63,203
Location
Strong Island NY
Country flag
35* of crankcase compression.

A small exhaust port at 105* with a lot of arc to it.

Only 14* of Blowdown.

Factory intake floor at 84*, and a BIG port.

Pretty much defies any common knowledge I’ve learned about porting theory. Hope others chime in. The injection may be overcoming any lag from standard Venturi siphoning.

My head spinning a bit here, I’m gonna need a brakeband for it.
 

AlfA01

Mastermind Approved!
GoldMember
Local time
2:25 PM
User ID
5546
Joined
Mar 8, 2018
Messages
6,160
Reaction score
47,015
Location
Evia, Greece
Country flag
So both open on the exhaust side first, but the secondary sure looks like it opens first to me.

It's a bit of an optical illusion. The cylinder design is more upright, and the case is more sloped. Exhaust side of the uppers do open quite a bit earlier.
 

AlfA01

Mastermind Approved!
GoldMember
Local time
2:25 PM
User ID
5546
Joined
Mar 8, 2018
Messages
6,160
Reaction score
47,015
Location
Evia, Greece
Country flag
Regardless, the piston crown is perpendicular to bore.

Yes, but the those uppers are about 5* difference from leading edge to trailing edge. I'll get some better pics in the PM.

I made some minor mods, which I want to test later today and then back on the bench.
 

blsnelling

Friend of the Riff Raff
Local time
7:25 AM
User ID
447
Joined
Jan 8, 2016
Messages
1,114
Reaction score
6,232
Location
Franklin, OH
Country flag
35* of crankcase compression.

A small exhaust port at 105* with a lot of arc to it.

Only 14* of Blowdown.

Factory intake floor at 84*, and a BIG port.

Pretty much defies any common knowledge I’ve learned about porting theory. Hope others chime in. The injection may be overcoming any lag from standard Venturi siphoning.

My head spinning a bit here, I’m gonna need a brakeband for it.
I have always used more intake than was popular. Also, I've been opening the exhaust side transfers first for several years.

That low of an exhaust and short blowdown do surprise me.
 

huskyboy

Sorta a husqvarna guy...
Local time
7:25 AM
User ID
1352
Joined
May 30, 2016
Messages
10,025
Reaction score
43,475
Location
Ct
Country flag
I’d guess there trying to keep the torque good with that short stroke? Isn’t the stroke 34-35mm and the bore 54mm or so on this saw?
 

drf256

Dr. Richard Cranium
GoldMember
Local time
7:25 AM
User ID
319
Joined
Dec 29, 2015
Messages
9,598
Reaction score
63,203
Location
Strong Island NY
Country flag
I’d guess there trying to keep the torque good with that short stroke? Isn’t the stroke 34-35mm and the bore 54mm or so on this saw?
Stroke on a chainsaw is relatively short by design for compactness.

The longer the stroke, the more torque, it's like a longer bike pedal.

A longer stroke also vastly increases time x area of a port. If you do the math, the amount is astonishing.

I believe that is why husky went with longer strokes and layed the cylinders back at angles to make it fit.
 

huskyboy

Sorta a husqvarna guy...
Local time
7:25 AM
User ID
1352
Joined
May 30, 2016
Messages
10,025
Reaction score
43,475
Location
Ct
Country flag
I agree with you al, thanks for explaining for me. Do you think they were trying to keep the torque less peaky with the lower exhaust on the short stroke with the stihl maybe? Seems like a very short stroke for a 70-80cc saw compared to norm. Even more over square than the 462.
 
Last edited:
Top