Irony and coincidence. And work. And I’m now in the square grinding game.
Like many of you, I’ve been keeping an eye out for an affordable square grinder for years now, unsuccessfully. Have only even seen a couple for sale locally in all that time and they were expensive, of dubious condition and far away.
So I finally decided to make my own. Both the RSII and swingarm setups looked pretty straight forward, design wise. No need to completely reinvent the wheel.
I had a couple small linear rail bearings on hand that looked like they’d do the trick for an RSII style setup, so that decided the general direction to go. To start anything, needed at minimum a motor and a wheel.
Of course since I’d be spending a lot of time on it then as an offset I want it all to be cheap, very cheap.
Over the summer ran into a $25 box of misc grinding wheels while doing a chainsaw search on cl, some of which were appropriate looking brown 8” x ½” Belsaw of a few varying thickness’. That got the ball rolling.
Now just needed a motor to spin one. Scoured swap meets and yard sales, ebay, etc. No luck, too much, too big, too small, too fast/slow, no reverse.
Finally realized I already had one sitting on a shelf, a smallish looking dc servo that I’d originally at first glance blown off thinking it had a ¼” shaft. It was actually a ½” that had been reduced on one end to mount an encoder. I have a controller for it that’s a bit overkill as it will power something like 1 1/2 hp but will be nice to have the variable speed. If it seems like one speed will do all then I can always switch over to a fixed power supply.
And with dc reverse rotation is a given..
Anyway, turned an arbor to mount a wheel, spun it up and bared down on it pretty hard with a hunk of steel before it slowed down. Motor didn’t get warm. Close enough…
Dug out a random hunk of aluminum for the chassis, 4 7/8” x 12 3/4” x 5/8” that fit minimum design parameters, most everything else is relatively small stuff/drops.
Found an abrasive encrusted hole saw at the flea market for ceramic or something that someone wiped out the bottom face but the sides were fairly untouched, a buck along with a handful of other stuff.
Seemed to hold up to shaping various grinding wheels just fine so I cut tiny little squares out of it and TIG’ed them onto threaded rod for my dressers.
The pieces of the puzzle came together.
I just pretty much finished up the whole deal the other night and ground my first cutter…
Same day I see a cl ad for a Prosharp for $500, funny coincidence.
Initially I blew it off as it would have been at the top of what I’d spend even if I still wanted one, was also a bit of a drive and no time to do it. Next day the ads still up so I just had to look of course and the ad/pics are a bit confusing because there’s a round grinder on a stand in the pictures that’s also being offered separately and an RSII that with the angle of the pics looks almost like it’s attached to the Prosharp somehow. And then a Silvey bar grinder on the floor that there’s no mention of.
Now I’m curious… and there’s a phone number…
It’s the last bits of an estate, they just want the stuff gone and amazingly no one else has called. They mention they’d take $400, those things were probly expensive ya know.
No, not $400 each...
Yeah, the silvey things with the motors…
Plural…
Well, a few hours driving, about 20 miles of it on dirt roads and I’m back home with ‘em. Didn’t even realize that the bar grinder was included in the deal as well as a breaker/spinner set.
RSII is missing the handle for some reason but otherwise it all looks to be in good shape.
The Irony of it, all these years and from bevel files to three square grinders in what was effectively a day.
Would’ve been really nice to have had the RSII through my build for dimensional reference, all I had was a handful of pictures.
Now to figure out how to really use these things, haven’t had much time to play. The RSII will likely go down the road but not sure about the Prosharp, will have to get a feel for what it does. Not in any hurry…
Pics of the home grown one soon.
View attachment 148014