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My first muffler mod

JoeDirt

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Spent some time today doing my first muffler mod. My Husqvarna 55 Rancher that @PA Dan helped me put together earlier this year was just too quiet. Saw has a new OEM top end and is stock besides a BGD.

I already nipped the tabs off the outlet and removed the spark screen when I put the top end on, but the internal baffle was the real problem. I didnt get a "before" video, but it sounds a lot better and I'm sure it's breathing better.

Pics are sorta self explanatory-
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JoeDirt

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Nice work. Looks and sounds good.
Don’t forget to retune it now. It’s likely gonna need a little twisting of the high side mixture screw.

Thanks! The brazing is a little crude, I feel like I could've done better with a thinner rod and more flux, but I'm happy enough with it. I definitely have to get a tach on it.
 

kneedeepinsaws

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Nice, pulling the muffler apart and understanding how it works and what obstructions are actually in the way is the best approach.

im a fan of brass brazing rod too :) at least thats what it looks like you used
 

JoeDirt

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Nice, pulling the muffler apart and understanding how it works and what obstructions are actually in the way is the best approach.

im a fan of brass brazing rod too :) at least thats what it looks like you used

Thanks. I might try to make a piped version at some point and bypass that baffle entirely. Yep that's brass brazing rod.
 

Ronaldo

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Nice work. Looks great and sounds even better. Good brazing job, too!
 
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