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Hybrid clonesaw 365 with a 390 topend - aka the "86'r from youtube"

upstateamish

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Woodwackr

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the 390 wristpin is 13mm. I don't think they sell it seperately but I found this which is the needle bearing for it + multiple other models.

If my crankrod swap idea works, then the 390 piston could be an option.
Those pins are all over the place :p I think I’ve given most of what I had away but others should have them. Very common size.
 

Rich Fife

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I was curious if I could attempt tig welding the intake ... of course then I wasn't sure if the plating would lift
I completely scrapped a 660 cylinder trying to tig the intake floor... I'm sure it's possible but, I lacked the skills to do so.
 

upstateamish

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I completely scrapped a 660 cylinder trying to tig the intake floor... I'm sure it's possible but, I lacked the skills to do so.
Yeah, I guess I'll stick with Epoxy for now and test out my (nonexistant at the moment) tig skills on some scrap cylinders to experience what occurs.


Prototype #2


I started this out with the goal of building a few saws. I think it makes sense to keep it all in one thread.

The sacrificial crank I ordered for the "prototype number 2" should be showing this today. In preperation I tore down the new saw in preperation.
The goal was to extract the crank, to see if the hybrid idea works (if not I have a spare 372 shortblock inbound) but since I plan to clearance the case a bit to fit the cylinder, it made sense to tear it down.

PXL_20250124_225012161.jpg
PXL_20250124_235206653.jpg
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PXL_20250125_001129332.jpg

Quality of the parts is more or less the same as the first

also have a pile of replacement build parts accumulating.

Most is from TheDuke, the rest is from HL Supply & Chainsawr (Mostly AM, but some OEM)
- 372 x-torq top cover
- 390 chrome cylinder (last one was Nikasil, it was what was in stock. not sure it'll matter much in this case.)
- 372 x-torq choke lever (OEM)
- 365 x-torq low top air filter horn (OEM)
- 395 carb
- filter (OEM)

PXL_20250124_225024276.jpg
 

Ketchup

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If the crank mods don’t work out, cutting the caps for the wrist pin isn’t that bad. I scrapped my first attempt but the second one went pretty smooth. I had to trim 0.25mm off the 12mm pin on each end to get it all inside the circlip lands but it’s all together now.

Edit: I love the plastic bag that just says “SAW”.
 

upstateamish

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If the crank mods don’t work out, cutting the caps for the wrist pin isn’t that bad. I scrapped my first attempt but the second one went pretty smooth. I had to trim 0.25mm off the 12mm pin on each end to get it all inside the circlip lands but it’s all together now.

excellent, having a plan B is a good thing!

Edit: I love the plastic bag that just says “SAW”.
I noticed that label as well, got a chuckle out of me. 😆
 
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