MustangMike
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- 338
- Joined
- Dec 30, 2015
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Put the piston in the bore and mark where the skirts are with a sharpie.
Make the Exhaust as wide as possible, but do not go closer than .050 to the edge of the skirt.
Check the squish before you start. If you can go w/o a base gasket, bringing the Intake to 5/8" from the bottom will be about right. I also like to make that fairly wide and fairly flat. (you want to end up with .020 of squish). If you don't have a metal lathe, you can carefully sand the bottom of the jug (don't give it a slant) or put sand paper on a piston and sand the squish band.
Make sure you carefully bevel all ports so you don't hang any rings or scrape the piston skirts.
If you port the cylinder, I would also remove the baffle from the muffler and give it a timing advance (between .020 and .030 off the key).
It will run substantially better with those mods.
Make the Exhaust as wide as possible, but do not go closer than .050 to the edge of the skirt.
Check the squish before you start. If you can go w/o a base gasket, bringing the Intake to 5/8" from the bottom will be about right. I also like to make that fairly wide and fairly flat. (you want to end up with .020 of squish). If you don't have a metal lathe, you can carefully sand the bottom of the jug (don't give it a slant) or put sand paper on a piston and sand the squish band.
Make sure you carefully bevel all ports so you don't hang any rings or scrape the piston skirts.
If you port the cylinder, I would also remove the baffle from the muffler and give it a timing advance (between .020 and .030 off the key).
It will run substantially better with those mods.