I heated up the clutch side case with a heat gun under pressure and vacuum in an attempt to get the air leak to show. It didn't. I still think that it probably needs a clutch side case, but maybe I'm missing something. Who knows, maybe I'm just experiencing carb nozzle issues or something. It definitely is still acting like it has an air leak, but I can't pin it down. I'm going to replace the fuel filter and see if anything happens. What is strange is that it fires up and runs fine for a minute, then starts stumbling over itself and going lean. Then it becomes very reactive to the fuel screw and either tunes too rich or too lean quickly. I ran it with the gas cap off to check for ventilation issues, but it didn't make a difference.
I think I just need to move on from this project - just listed it as is for $500. Just want to get my money back out of it.