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HELP! I need Some one well experienced with Johnson 25 hp outboards

StihlEchoingHusky

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I know this is a primarily a chainsaw related forum but this is the only social media platform I really care about using.

I need help with a Johnson 25 hp. 1980s maybe the 90s. Or if any can point me in the right direction. It would be greatly appreciated if you could message me. I have tried to message a online company twice and got no response.
 

Bill G

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Too bad my Dad is gone. Outboards was his passion but they were 1950--1965 OMC (Evinrude/Johnson)
 

drf256

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I rebuilt quite a few OMC twins, 56-75 mostly, but only the 9.9’s and under.
 

Eduardo K

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Check out Brandon’s Garage on YT. I have a 90hp Johnny and used his videos as a guide to replacing my lower unit seals.
 

Bill G

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I rebuilt quite a few OMC twins, 56-75 mostly, but only the 9.9’s and under.
I never knew they had a 9.9 back then. I thought the 9.9 was a late 70's on "lake regulation" engine. Do you have pics of an early one?
 

Kiwioilboiler

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I know this is a primarily a chainsaw related forum but this is the only social media platform I really care about using.

I need help with a Johnson 25 hp. 1980s maybe the 90s. Or if any can point me in the right direction. It would be greatly appreciated if you could message me. I have tried to message a online company twice and got no response.
What's the problem with it?
 

Likesaws

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I know this is a primarily a chainsaw related forum but this is the only social media platform I really care about using.

I need help with a Johnson 25 hp. 1980s maybe the 90s. Or if any can point me in the right direction. It would be greatly appreciated if you could message me. I have tried to message an online company twice and got no response.
I believe @WillG collects and works on these. Not around much but he can help. Not sure how to tag him here can someone do it for me?
 

drf256

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I never knew they had a 9.9 back then. I thought the 9.9 was a late 70's on "lake regulation" engine. Do you have pics of an early one?
You are likely correct. Guess it was a 9.5 we had.

I’m not sure on production dates, but we had 3 engines.

One was from the 20’s and was silver. The top had a pulley on top and you would have to wind a rope around it to start. It said “zephyr” on it and had a bipeller and no gears. Dad told me it was a V4. I had plans to redo it one day, but it perished in Sandy.

The second, I was told, was a 7.5. It was a 54-57 model. It had the metal hinged 2 piece cover that wrapped the entire engine. The starter was above the flywheel making the entire engine look tall. The exhaust exited above the prop.

The third was my favorite. It said “sportwin” on it. It must have been a 9.5. It had the newer style starter (came up under flywheel when pulled) and the one piece new style engine cover that came off the top of the engine. The exhaust exited above the prop.

I became a dock boy in 1979. The two choice we had were a 7.5 or 9.9 on the rentals. That’s probably where my confusion came from.
I believe the exhaust exited through the prop by then. I remember that sometime in the 80’s, Evinrude changed the advertised power rating to some type of alternate rating. All of a sudden, the 90hp became an “88” or something odd like that.


We had short shaft motors for duck hunting. We had a barnakin sneak box boat. I can’t believe my dad let my brother and I go out hunting back then with a 1/4” piece of marine plywood between us and death. I started when I was 12yo. Our motors were all painted in “duck boat drab”, so there were no decals that could be read on the engines.

I do remember there being a 15 and 20hp in 1980. My friend had a 70 on his boat. I recall them all being the same general design. They were twins, cross draft 2T with large humps on the slugs, and dual points and coils under the flywheel. When you would turn the accelerator, the ignition plate under the flywheel would rotate to advance the timing.

The design from the small to larger OMC motors really didn’t change. The basic design was the same on all of them, they were just larger.
 

Bill G

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Dad was the local outboard "go to guy" for local trappers, commercial fisherman, and duck hunters. He would bend your ear about them for hours.

I took this pic tonight looking through my pasture at the Mississippi he loved.

1740973861213.png
 

ray benson

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I know this is a primarily a chainsaw related forum but this is the only social media platform I really care about using.

I need help with a Johnson 25 hp. 1980s maybe the 90s. Or if any can point me in the right direction. It would be greatly appreciated if you could message me. I have tried to message a online company twice and got no response.
Split a 1994 service manual so it could be attached.
 

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StihlEchoingHusky

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What's the problem with it?
My bad for not responding to my thread after initial post. It's been a really rough 2 weeks.

Anyways. It's a carburetor issue. I personally don't have experience with outboards but a Buddy of mine asked for me to clean up the carburetor and rebuild it with the proper kit. The problem has to do with when I had it all disassembled. an emergency popped up. During the time I had to step away from it. (3 days)my mother knocked the parts off of my saw assembly table where I had it. Then she proceeds to sweep around the table. After 3 days of dealing with our septic tank being backed up and having a severely clogged leach field, I go return working on the carburetor. Quite literally as soon as I step near the table our showers hit,cold+diverter spout assembly starts pissing water everywhere. Spent the next two days figuring that out. (I do not have plumbing experience and hiring a professional was far to expensive) Then the garbage was picked up. The bag she dumbed the dust pan into was gone and I didn't even know parts were missing untill it was too late...... As you could imagine I'm quite frustrated...
 

Kiwioilboiler

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My bad for not responding to my thread after initial post. It's been a really rough 2 weeks.

Anyways. It's a carburetor issue. I personally don't have experience with outboards but a Buddy of mine asked for me to clean up the carburetor and rebuild it with the proper kit. The problem has to do with when I had it all disassembled. an emergency popped up. During the time I had to step away from it. (3 days)my mother knocked the parts off of my saw assembly table where I had it. Then she proceeds to sweep around the table. After 3 days of dealing with our septic tank being backed up and having a severely clogged leach field, I go return working on the carburetor. Quite literally as soon as I step near the table our showers hit,cold+diverter spout assembly starts pissing water everywhere. Spent the next two days figuring that out. (I do not have plumbing experience and hiring a professional was far to expensive) Then the garbage was picked up. The bag she dumbed the dust pan into was gone and I didn't even know parts were missing untill it was too late...... As you could imagine I'm quite frustrated...
Shįt happens mate. We all get that sometimes.
The problem with it appears to be you need a replacement carburetor now?
 

StihlEchoingHusky

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Shįt happens mate. We all get that sometimes.
The problem with it appears to be you need a replacement carburetor now?
I need the choke lever a couple of connecting rods and I am assuming that solenoid is an electronic choke?? Whatever it's called is missing a push rod of sorts l. Sorry I am not good with part names PXL_20250220_095247182.jpgPXL_20250220_095255978.jpg
 

crowslayer17

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Marine engine and Crowley have new parts if available.
Twin City Outboard is like a salvage yard for boat motors.
 

Dustin4185

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What’s the model and serial number of the outboard? I have several boxes of old OMC parts. I made my 25 into a 35 and probably have what you need if I haven’t robbed parts from the carb. Replacement carbs are expensive but still available. I would look for older outboard mechanics in your area and see if they have the “pile o junk” that may have what you need. I’ll check mine tomorrow when I get to my shop.
 

StihlEchoingHusky

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What’s the model and serial number of the outboard? I have several boxes of old OMC parts. I made my 25 into a 35 and probably have what you need if I haven’t robbed parts from the carb. Replacement carbs are expensive but still available. I would look for older outboard mechanics in your area and see if they have the “pile o junk” that may have what you need. I’ll check mine tomorrow when I get to my shop.
I am not home right this moment but I do have a picture of it. I don't know if that will give you any more informationPXL_20250220_095425067.jpg
PXL_20250220_095413573.jpg
 

Dustin4185

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Looking online, carbs, linkage and solenoid parts are NLA. Best bet would be eBay or a local motor guy. I’ll look tomorrow and see what I have. Mine was a tiller so it had manual choke. It won’t have the solenoid for the electric choke. Best I can tell from internet pics is that is a 1981. The model will tell me 100%. Most of those carbs are about the same for many years.
 
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