Hi Simon....
(Don't worry about upsetting me with your opinion

)
I totally agree with what you've said above. The only reason I've perservered even this far, is because the gang of people I mend saws for are useful contacts for my family to get cheap/free wood from, and because I believe that for this saw there may be a marginal amount of sentiment attached since I believe it's his "girlfriend's Dads". Crazy indeed.
But yeah, there's little point really going any further if there's a leak. And on that note I tried a P and V test yesterday......it was a real nuisance (I've got lots of kit to do this very quickly for Stihls, but none for huskies yet), since I was unable to both seal and obtain a reading via the (non-circular on this model!) impulse hole. It would seal for a fraction of a second with me forcing the mityvac nozzle into the hole etc. and I think it's air tight........but as I'm sure you'd feel too....I'm not sure enough to give it a clean bill and proceed with a strip-down.
So to that end I've ordered the husqvarna pressure test adapter 503844002. It's only about 6.50 inc vat+postage, so it's probably a decent investment. I think that with this alone I'll be able to diagnose husk stuff a bit better.
However even if the engine is air tight, how easy is it to change a piston over on a clamshell design, without compromising the seal?? Although I've not done one (clamshell) before it looks as lifting the jug off exposes the top edge of the seals.
What do you reckon, even if it's air tight, is worth going any further?