Erratic idle and changing tune like that is an indication of a small air leak. I had an 064 that was like that and it turned out someone had mix matched case sides and there was a slight step between them which was causing the base gasket not to seal when warm.
I've also seen where the saw will run fine up top but drown in fuel at idle to the point that the low side needle doesn't do much. It was because the needle in the carb would not seal properly and keeps letting a little fuel in, at WOT it wasn't enough to cause an issue. Have you put pressure into the carb and made sure it could hold at least 10psi with the needle?
I also ran into a 066 that would start, idle, run for 1/2 cut and die and wouldn't restart till you choked it. It had a plugged impulse barb in the case and with the choke set it had enough vacuum from the venturi to pull fuel into the carb, 1/2 cut and it would drain the carb.