@Mastemind and any other builders
Have a special(to me) 254XP saw build that I wanted to share some numbers with to see if I'm in the ball park so to speak. Before I get started let me say that this is the first time I've ever put a degree wheel to anything that didn't have 8 cylinders, so please bear with and correct me if I fubar. My only goal here is to meet or beat the original XP performance, not one step backward. This saw is my cousins that just beat cancer, so I'm trying to go the extra mile here and make him a good one, that said he does not want a ported saw, he made that clear as he has bigger ones if needed. I just don't want him stuck with a pooch. He's owned the saw since new in the late eighty's. So I'm pretty sure with six re-rings on it he knows how it ran.
So the first thing I checked was the worn out OEM cylinder. With a .030" gasket squish is .035", intake begins to open at 70 deg, exhaust opens at 103 deg, transfer at 122 deg, just for a refernce. Replacement cylinder "A" has same .035" squish with same gasket. Intake opens at 71 deg, exhaust 97 deg. and transfer at 121 deg. Then replacement cylinder "B" has a .040" squish with same gasket. Intake began to open at 73 deg., exhaust 105 deg. and transfer at 124 deg. Just to see what would happen with a .020" gasket in cylinder "B" which I'll call "B1". Squish at .030". Intake open at 75deg., exhaust 100 deg. and transfer 118deg. So it's between A,B orB1.
If any one has any good ideas with this mess let me know. I do have a cable drive and could take a little off the intake or exhaust if need be, I do not have a 90 degree to work on transfer ports. I suppose I could sand a few thousandths off the squish band with the old piston if it came to it, that would be about the extent of it as not a machine shop. I do plan on polishing the ports on whatever I end up using.
View attachment 30980