Nutball
Here For The Long Haul!
- Local time
- 11:33 AM
- User ID
- 7732
- Joined
- Oct 31, 2018
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- Location
- Mt. Juliet, TN

Has anyone here built one of these? Those who have worked on OEM are welcome to comment on how parts should fit.
I hate the FT 250, a lot doesn't fit well in the engine area. As far as I know, there is little or no gap between the engine halves even without the bolts installed, but there's a huge gap on these FT clamshell, like 1mm. It's like the bearings & seals are too big around. Really they didnt machine the pockets deep enough in either half by the same amount as if it was intentional. I guess I could just use a lot of gasket maker and not tighten the screws too much to avoid possibly deforming the seals.
I ground the cylinder side pockets to reduce the gap. The crank pan doesn't seem to fit well to the clutch side plastic, and it doesn't sit down on the metal screw holes as if the recess cast around each hole in the pan isn't large enough.
I also had to grind back a couple cylinder fins so the heat shield can fit between the cylinder and muffler, but I don't know yet if it will all fit.
I hate the FT 250, a lot doesn't fit well in the engine area. As far as I know, there is little or no gap between the engine halves even without the bolts installed, but there's a huge gap on these FT clamshell, like 1mm. It's like the bearings & seals are too big around. Really they didnt machine the pockets deep enough in either half by the same amount as if it was intentional. I guess I could just use a lot of gasket maker and not tighten the screws too much to avoid possibly deforming the seals.





I ground the cylinder side pockets to reduce the gap. The crank pan doesn't seem to fit well to the clutch side plastic, and it doesn't sit down on the metal screw holes as if the recess cast around each hole in the pan isn't large enough.
I also had to grind back a couple cylinder fins so the heat shield can fit between the cylinder and muffler, but I don't know yet if it will all fit.