How does this roller type chain catcher actually catch the chain? Won't the chain just slip off and keep moving?
When the chain 'jumps' out of the bar groove, chain tension is lost, and the chain drive links are pushed away from the drive sprocket. So, essentially, the chain stops spinning, but the loose loop still has some momentum, and can swing around and 'slap' the operator.
1. Flat, metal or plastic chain catchers 'catch' the chain by snagging one of the cutters. Round chain catchers still provide a post to 'fold' the chain loop, shortening its length, so it is less likely to hit the operator.
2. The large, flat guard at the base of the rear handle of modern saws (usually thought of to step on when starting a saw on the ground) protects the operator if the chain slaps back that far.
3. Gloves and chaps provide further protection from chain slap. So it is a 'layered' approach to protection.
In my experience, when a chain jumps the guide bar groove, it usually just hangs there. But chain breakage and more violent events are possible. As I understand it, the burrs, and other damage to drive links observed when a chain jumps the bar groove, are usually due to contact with the spinning drive sprocket, as opposed to being damaged by the bar rails or the chain catcher itself.
Proper chain tension can reduce chains from jumping out of bar grooves, but even a properly tensioned chain can jump when cutting brush, and small diameter branches, which get between the chain and the bar, and lever it off like a tire iron. So having a chain catcher is important - the style / design will vary by manufacturer and model.
Philbert