So far I haven't seen this issue with mine but if it happens I'll likely try giving the spring a bit of a stretch. Next thing would be to touch up the needle seat.
It seems doubtful to me that the 15-25 psi needed to pop off past the needle is going to happen under typical circumstances, the tank would likely be bulging noticeably by that point.
The needle not seating properly seems the most likely explanation.
I'd bet the epa would frown on two way tank venting, would then require vapor recovery and such.
It seems most saws I work on don't vent in both directions, a least not enough to prevent the small amount of pressure build up needed to spray gas from an open fuel line.
I can open/close the cap and in a few minutes still have fuel spewing out the line again. No sure whether its vapor expansion due to temperature, agitation or what but it can be pretty persistent.