High Quality Chainsaw Bars Husqvarna Toys

Echo 3 cube struggle bus

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
Working on my 2nd, well first "pro" build racer. First was a 50cc clammy echo.

So, started with and idea, and a few parts piles and some awesome ideas from many saw builders.

20230418_134821.jpg
Decided this cs5000 will make a nice platform to build from

20230417_165313.jpg
going to try a stroker build.
Modding a 36mm crank to fit in place of the stock crank.

Nice thing about having lots of parts and pieces is I can use the smaller diameter clutch threads, bearing and drum to be able to use the longer stroke Crank.

20230418_090323.jpg
Heated and pressed on a collar for the seal area and the worm stop.

This crank was my first time doing any thread operations on the lathe.

20230418_132337.jpg
Fresh off the od grinder.
 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
20230424_125839.jpg
Bored the case to fit the crank, did need to turn the crank od some and grind the sides of the rod a tad.

20230424_152133.jpg
New bearings Installed and crank centered up.

20230418_165538.jpg
20230419_093156.jpg
Cut the first cylinder too short. (This orange case was my mock up case)
 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
20230420_123557.jpg
Round 2 was a bit better.
Making an intake block

42mm bore 030/031 cylinder

20230420_160110.jpg
Broke my top block support fin off had to get creative.

20230424_094431.jpg
Put the blocl on a diet the. Welded some sleeves through the top holes, bolted and jb weld the block on.
 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
20230424_154045.jpg
Fwe more hurdles to go, but it is starting to look like something.

Pushing the limits of useable plating.
20230419_135219.jpg

Even the intake is about maxed out.

20230421_161153.jpg

But that is all part of the fun.
 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
20230426_135731(0).jpg
o ring fitted to the head.
20230426_154754.jpg

Had to make a bushing to fit the oil worm and press that all on the crank with some green loctite.

20230426_174647.jpg
Had to make a spacer to fill the counterbore, needed more sealing surface, the cylinder is a bit too narrow without it
20230426_192029.jpg
Starting to come together. Hope to test cut tomorrow.....

 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag
20230427_111917.jpg

Here she be. I'll upload the test cut video here in a bit.
 

Red97

Mastermind Approved!
GoldMember
Local time
4:09 AM
User ID
385
Joined
Jan 2, 2016
Messages
7,452
Reaction score
53,849
Location
MI
Country flag

smokey7

Pinnacle OPE Member
Local time
4:09 AM
User ID
761
Joined
Feb 3, 2016
Messages
1,537
Reaction score
3,553
Location
Detroit
Country flag
Looks once it had the revs built up and you dropped it in Wood it kept them but if you dropped it in wood at a lower RPM it never made it up to the high RPM
 
Top