Hi Everybody, I just joined the forum for a couple of service manuals but saw this thread and thought I'd comment. I bought the complete 660 kit from Huztl and put it together. $186+shipping. I had many of the same issues others have described. I'm not into big performance, nor a big modder, but I was looking to get the kit for fun and maybe to end up with something that I could hook up to a Lewis winch and then not cry too much when it blows up.
My experiences:
1. Case issues. The tensioner doesn't fit in it. I wouldn't necessarily say the brake hardware didn't fit (as some others have reported with theirs) but it doesn't fit well. With some parts from HLS, the brake works fine now. Generally, the cases were meh. Chipped paint, thick in spots. But the halves went together, so for the price . . .
2. Tensioner. Horrible. I was able to make it work after a lot of grinding and persuading, but I did have to leave out the plastic cover plate. No way to fit it in there. Lot's of gear tooth shavings. I don't expect it to work for long, but for the price . . .
3. Brake hardware. The linkages had the wrong geometry and the recess in the lever that accepts the linkage was too open on the top end, so it wouldn't engage at all. I put a shim in the recess and even then the linkage required a lot of force to engage. The brake band was too long and didn't want to fit in the case. Bought lever and linkage/band kit from HLS and it all went together and works fine. The band still doesn't fit great into its home, but it fits well enough. Cost 28 bucks for the replacement parts from HLS.
4. Seals. As everybody has noted, they come pre-installed. I caught the clutch side seal on the crankshaft putting the halves together and so had to replace it. The flywheel side didn't give me any problems.
5. Filler caps. Garbage. Replace. In one of my videos, you can see the gas just dripping out as I hold the saw.
6. Carb. Seems to be hit or miss according to what people are writing. I'm still working out some issues with my saw so I can't give a final verdict.
7. A few minor missing pieces. Foil heat shields, air shutter, and a few nuts for the dawgs. On the flip side, it came with several additional rubber and plastic parts that were already installed.
So I'm $370 all in (I bought the Tillotson), and I largely agree with what others have said. Don't buy it as your only working saw. Buy it for a fun project and enjoy. I had been looking for a burnt up 660/661 to rebuild but those don't come on the market every day around here, so I went in a different direction. Besides, unless you get a screaming deal on the trashed saw, you'll likely spend twice as much to buy it and get it back up and running . . . which would still be the better way to go for a good, strong, and reliable saw. But I really don't have any use for a 91cc saw, other than to play with and occasionally winch with, so for me the box-of-parts-saw is a good deal. Hope this helps . . .