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heimannm

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I have a Lulzbot TAZ 6 filament type printer. In order for me to make a part with my 3D printer I have to start with a suitable drawing, in my case I need an .STL file. Then it is a matter of laying the part out in order to get the best orientation of the the layers so the part will have the best structural integrity. Parts with hollow areas may require the addition of supports that can later be removed, but the filament printers can't really print anything in mid-air.

Some small gaps can work, for example the grid on these sawdust screens used on the McCulloch 10 Series saws.

20220612_140154.jpg

Parts that can be printed flat on the build surface are pretty easy.

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Some parts require an elaborate system of supports to obtain good results. This airbox cover for the 300 Series McCulloch saws must be printed at about a 45° angle to align the "grain" in an appropriate direction so the finished part has acceptable strength.

20241221_082157.jpg

All of that support under the piece is pealed off and thrown away.

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There are other types of printers out there, and some with much greater capabilities that what I have but I have been able to turn out a number of decent parts with what I have.

20210117_173405.jpg

Mark
 

Bill G

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I am interested in those with experience with solid 3D printing. I was not aware it even existed until a month ago.
 

JKNW

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Designed and printed some spacers so I could put a 460 full wrap on an MS170 for giggles a while ago. Autodesk Fusion is pretty easy to learn, not the fastest/best for everything but the personal use version is free and readily converts your drawings to a .stl

PXL_20241130_214419478.jpg
 

Bill G

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What program or file format is most used today for machining. Years ago it was g code.
 

heimannm

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I don't make the drawings...I have an engineer friend that creates the drawings for me and gives them to me in the form of an .STL file. I can manipulate some areas by adjusting the scale in 1, 2, or 3 dimensions but some changes require his adjusting the drawing.

The printer software generates the g-code and I can go in and make changes once the files are saved, but it is often easier to just reload the part (drawing) and create a new printer profile/g-code if a change is needed.

Mark
 

Mig_Selv

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The only reasonably viable solution, is to use a 3D scanner. They're relatively cheap and accurate today.
That way you can take your broken part, superglue it back together, and print a spare, within a reasonable time frame.
I do a lot of SLS, which is really nice and high precision, but that's way too expensive for this kind of stuff.
 

Bill G

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The only reasonably viable solution, is to use a 3D scanner. They're relatively cheap and accurate today.
That way you can take your broken part, superglue it back together, and print a spare, within a reasonable time frame.
I do a lot of SLS, which is really nice and high precision, but that's way too expensive for this kind of stuff.
I would love to hear more
 

SimonHS

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What program or file format is most used today for machining. Years ago it was g code.

It's still g code.


The slicing software generates the g code for you. There are lots of slicers to choose from.


For 3D modelling I use an old release of Solidworks. Damn expensive to buy though. You can try it free for 100 hours I think.

 

Mig_Selv

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Those you will have a hard time 3D printing, as roundness is not so easy to achieve.
You'll at least have to machine them as well.
 

Bill G

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All the machine shops I have talked with the last 25 years say they cannot be machined. They think they were cast originally. The casting companies I have talked with need a 3-D model. It is a vicious circle.
 
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