High Quality Chainsaw Bars Husqvarna Toys Hockfire Saws

Muffler Mods and Increased Decibels???

Chainsaw

Well-Known OPE Member
Local time
1:23 AM
User ID
35507
Joined
Feb 12, 2026
Messages
15
Reaction score
43
Location
Mid Atlantic USA
Country flag
One of my boys bought a Stihl MS400C last year and decided recently to try the West Coast Bark Box muffler on it (I think I got that right).

WOW - that is one loud chainsaw now… 😎

Question - is it typical that muffler mods increase the decibels well into hearing damage range, even with wearing ear plugs or muffs?

I had ear plugs and even at a distance, that saw was still crazy loud to my ears - LOL!
 

Stump Shot

Member
GoldMember
Local time
12:23 AM
User ID
1377
Joined
Jun 5, 2016
Messages
34,128
Reaction score
216,149
Location
Northwoods of Wisconsin
Country flag
Doesn't have to be so. Deflectors with the exit holes fully covered and pipes added that stick well inside the muffler housing pointing away from the operator can be quite reasonable while still adding performance. Any large exit at the face of the muffler is going to be loud with the full blast from the port hitting it head on. There's not much of a way around that.
 

DillonBuck

Well-Known OPE Member
Local time
1:23 AM
User ID
34278
Joined
Sep 13, 2025
Messages
33
Reaction score
87
Location
Pa
Country flag
Not really. Any gas powered saw is well into ear damage range.

The standard I’ve been taught was,
“If you can’t have a conversation at normal speech levels, you need to wear ear pro.”

I’d bet e-saws running would be closer to the limit than one would think.


Yes, anything letting the flow out better lets the noise out too. Well done you can temper the noise, my preference on work saws creates a deeper sound, with less of the crack.
 

Duane(Pa)

It's the chain...
GoldMember
Local time
1:23 AM
User ID
325
Joined
Dec 30, 2015
Messages
5,127
Reaction score
25,486
Location
Centre County
Country flag
Just going to add this: The muffs on my (stihl) cutting helmet are nothing to write home about. It's not their top of the line helmet by any means. The muffs lack the proper "squeeze" tension to stop the noise. When I wear it, I always get the best foam plugs I can find and put them in first.
 

Seachaser

Pinnacle OPE Member
Local time
1:23 AM
User ID
25268
Joined
Oct 26, 2022
Messages
515
Reaction score
1,291
Location
Georgia
Country flag
Just going to add this: The muffs on my (stihl) cutting helmet are nothing to write home about. It's not their top of the line helmet by any means. The muffs lack the proper "squeeze" tension to stop the noise. When I wear it, I always get the best foam plugs I can find and put them in first.
My Stihl helmet is a piece of crap compared to my Husqvarna. But I replaced all my ear muffs with I believe 3M.
 

singinwoodwackr

Pinnacle OPE Member
Yearly GoldMember
Local time
11:23 PM
User ID
34279
Joined
Sep 14, 2025
Messages
1,036
Reaction score
3,067
Location
moon
Country flag
One of my boys bought a Stihl MS400C last year and decided recently to try the West Coast Bark Box muffler on it (I think I got that right).

WOW - that is one loud chainsaw now… 😎

Question - is it typical that muffler mods increase the decibels well into hearing damage range, even with wearing ear plugs or muffs?

I had ear plugs and even at a distance, that saw was still crazy loud to my ears - LOL!
the Bark Box is a complete waste, IMO. Way way too loud for what gains you get. A simple muffler mod will give you the same gains but without anywhere near the noise those things produce.
I have one for a 500i...will sell, cheap, lol My headset AND earplugs still weren't enough to be able to use the saw with the Box :p
 

legdelimber

Pinnacle OPE Member
Local time
1:23 AM
User ID
8391
Joined
Jan 14, 2019
Messages
832
Reaction score
2,122
Location
N.C.
Country flag
Speaking of decibels and exhausts. Youtube dropped this one in the suggestion list.
Wyoming oil well engine muffler mod?
 
Top