You might just need to move the stone arbor on the motor shaft. The 450 lacks a vertical adjustment in the arm you so have to move the stone arbor when making massive changes to angles.
You can also use some bloc-it heat paste but the damage is far enough away from anything else that I wouldn't bother.
I probably weld 10 saws like this a year, most caused by using extremely large WC style AM dogs in Midwest hardwood.
I've welded many like this with only removing the chain brake parts that can be melted and the muffler for access. Everything else is far enough away to not be in danger.
Probably because the MK2 lacks the crank stuffers so the crankcase compression isn't as strong as the MK1. They still don't like more than stock blowdown.
You don't want to read the chamfer on the port opening numbers, you want when the port roof will open. Some people use a really thin feeler gauge and read right when it's bending into the chamfer.
With the exhaust so high you'll want to raise the transfer to support it. Strato saws, with the...
I usually put the transfers at 123° duration on the primary (exhaust side), 122° on the secondary and I keep the entry angle pretty flat.
Yes, after 0.040" out of the squish I usually don't touch the opening of the intake.
I had one AM 395 carb that required some drilling of the low speed circuit to get it to run right. It was always lean at idle no matter the screw setting and therefor didn't accelerate worth a darn. I might have had to lower the pop off pressure too to get it to supply enough fuel at full...
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