High Quality Chainsaw Bars Husqvarna Toys

Re Creating a Classic 046

MustangMike

Mastermind Approved!
Local time
5:21 AM
User ID
338
Joined
Dec 30, 2015
Messages
11,433
Reaction score
35,921
Location
Brewster, NY
Country flag
A few years ago, near the end of Tax Season, I had 15 minutes between appointments so I went on Craig's List and found a pristine 046 mag (original dp muff + D cylinder) Cream Puff, in great shape. I called the guy and he agreed to hold it for me until "tomorrow", as I was willing to pay full price.

I called the next day to pick up my saw, and he informed me that he already sold it. I don't need another saw, but this is the one that got away, and I wanted one.

So a few weeks ago I fix a MS 460 for a local tree guy, and he apologizes as he (his words) is paying me with two stripped, junk saws, a MS 460 and an 046.

The 460 was complete junk. Did not have a cylinder, the crank was bad and had ruined the case, bearings were shot, and the tank handle was broken. About the only good part left was the chain adjuster!

The 046 was also pretty well stripped, but it still had a jug on it, and the tank holder was not broken. Bearings + Seals were shot, but when I scrapped the dirt off of it, the SN was 136 333 366. I knew that was early enough to be a D jug saw, plus I thought all the 3s and 6s were cool!

The back half of the muffler was still on the saw, and it had that huge 5/8" hole (instead of the later puny 3/8" hole), but all the screws were "Allen", not T-27, so I feared the jug was not original.

To my surprise, it did have a D jug that seems to be in very good condition! IMO, that alone makes the saw worth the deal.

So, I have a 046 tank handle, 046 cases, and an 046 D jug. I can re create the saw that got away, and mod it a bit in the process (no porting, but maybe a base gasket delete and timing advance).
 

MustangMike

Mastermind Approved!
Local time
5:21 AM
User ID
338
Joined
Dec 30, 2015
Messages
11,433
Reaction score
35,921
Location
Brewster, NY
Country flag
Now this project is not going to go fast, so don't hold your breath, and I don't have any cleaners or metal lathes or anything like that. My case assembly and disassembly tools consist of a HF Heat Gun a Hammer and some Sockets. Case cleaning will be done by scraping, then a bucket of soapy water and some brushes.

Also, my bench is kinda small, and I just use it on good weather days to get some fresh air.

But I did get started today. Bearings, Seals and Gaskets came in the mail, so I removing the old Seals and Bearings from the case halves. Both bearings and both seals were obviously bad, but I think the crank looks good. The big end of the rod bearing seems to be good, and a little scotch brite on the bearing surfaces and I think we will be OK.

I'm looking forward to seeing how this "classic" will run! Not sure if I have all the parts I need, but with 8 non running 046/460s, I should come close!

Another thing, in addition to the larger outlet hole, this muffler also did not have the baffle that later 046s and 460s have.
 

Attachments

  • IMG_20180611_184743092.jpg
    IMG_20180611_184743092.jpg
    168.4 KB · Views: 92
  • IMG_20180611_184737019.jpg
    IMG_20180611_184737019.jpg
    147.2 KB · Views: 88
  • IMG_20180602_154131591_HDR.jpg
    IMG_20180602_154131591_HDR.jpg
    167.8 KB · Views: 86
  • IMG_20180531_130915787.jpg
    IMG_20180531_130915787.jpg
    206.6 KB · Views: 88
  • IMG_20180531_130929136.jpg
    IMG_20180531_130929136.jpg
    185.4 KB · Views: 83

huskyboy

Sorta a husqvarna guy...
Local time
5:21 AM
User ID
1352
Joined
May 30, 2016
Messages
10,025
Reaction score
43,452
Location
Ct
Country flag
What carb came on first year 1995 046’s ? Hd8?
 

AlfA01

Mastermind Approved!
GoldMember
Local time
12:21 PM
User ID
5546
Joined
Mar 8, 2018
Messages
6,006
Reaction score
45,208
Location
Evia, Greece
Country flag
Since the Stang has a Whipple Twin Screw Intercooled SC, Eagle Crank, Rods + Pistons, Magnaflow Cats and H pipe, and JBA mufflers, I think you may be a little off the mark! It is putting out approx. 550 HP.

Lol. Cool setup. I thought you would have something to say about that comment. ;)
 
Top