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Stihl MS192T / MS193T mods, rebuilds, upgrades

Stackowood

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The supply of good 192T saws is drying up so it's time to move on to the 193T to see if these strato saws can be made to run as well as a older 192T.

Here is the intake - does anyone know what the small hole is for at the bottom of the main intake port (black arrow)? It would open first and close last, so I assume it would spit back a small amount of fuel into the carb throat.

0528170929.jpg
 

Stackowood

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I'm looking for ideas on simple inexpensive mods to gain some power, other than muffler and timing advance.

Shaving a couple of millimeters off the intake side of the piston skirt would be pretty easy.
 

bikemike

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View attachment 63027

Hard to tell here, but the new muffler on the right has the deflector recessed back into the body of the muffler. Maybe that was the attempt at a fix? New deflector is also a little smaller.
Is there a volume difference in the 2 exhaust? Imo I think the 200 and 201 benefit from a larger exhaust for performance reasons having a bigger chamber to collect in and rebound to bump compression like a tuned pipe would.
 

bikemike

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I'm looking for ideas on simple inexpensive mods to gain some power, other than muffler and timing advance.

Shaving a couple of millimeters off the intake side of the piston skirt would be pretty easy.
Can you try the older 192t muffler on the new 193t after its opened up to match a 193 and se if any gains can be had?
 

bikemike

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The supply of good 192T saws is drying up so it's time to move on to the 193T to see if these strato saws can be made to run as well as a older 192T.

Here is the intake - does anyone know what the small hole is for at the bottom of the main intake port (black arrow)? It would open first and close last, so I assume it would spit back a small amount of fuel into the carb throat.

View attachment 71876
To lube the big end. The strato has a devider and typically send fuel n oil to the crank and fresh air to the top side of the piston don't kow if that's the case there but just my guess
 

Stackowood

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Can you try the older 192t muffler on the new 193t after its opened up to match a 193 and se if any gains can be had?

The 192T muffler does have more volume, but the bolt hole positioning is slightly different so that you cant interchange them. I'm finding a lot of small differences between the 192T and 193T.
 

bikemike

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The 192T muffler does have more volume, but the bolt hole positioning is slightly different so that you cant interchange them. I'm finding a lot of small differences between the 192T and 193T.
Ok good to know. Is it a wider distance on the 193
 

Stackowood

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The bolt spacing is the same, it's just clocked differently. So if you put a 193 muffler on a 192 it is rotated a little and there is some interference.
 

Stackowood

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100_9292.JPG

I recently bought 2 of the 192T carbs (C1Q-S257) from a well known aftermarket company and here is what I found:

Casting and finish is nice, not rough like some. Both carbs would not hold pressure and had leaking needles. Metering levers were set a little low, and the spring is quite a bit longer than oem.

100_9290.JPG

100_9288.JPG

The fuel inlet tubes were installed at the wrong angle and had to be bent slightly to work, and I installed OEM Zama carb kits. The choke shaft also needs some filing to get the choke lever to slide on.

100_9293.JPG

I wasn't expecting perfect parts for $20, but we'll see how they work when installed on a saw.
 

Stackowood

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Getting back to the 193T project, the goal is to pick up some power with simple cheap mods that will make it run a little more like a 200T.

Here is the degree wheel mounted up to find TDC and intake duration:

DSCF0572.JPG

Stock intake duration is about 146 degrees and I'm trimming 0.040" off the intake side of the piston skirt to give about 6 degrees more. Easy mods to the piston without getting into a lot of port work.

Piston trimmed at the bottom and also at the fresh air cut-outs:

DSCF0574.JPG

New intake duration is 152. The intake restrictor is modified, I'll probably advance the timing a little, open up the muffler deflector, and then compare it to a 100% stock 193T.

DSCF0580.JPG
 

Stackowood

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On the 193T the piston goes in with this "disposable" ring compressor that Stihl sells for about $0.50. It has to be cut off once the piston slides in.

DSCF0583.JPG DSCF0584.JPG
 

Stackowood

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The latest version of this saw comes with a muffler that has a larger outlet-

DSCF0592.JPG

But the deflector and screen are still choking it off -

DSCF0593.JPG

Modified outlet and larger screen -

DSCF0599.JPG
 

Stackowood

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I'm not really set up to do videos, but I think I'll start with a smart phone on a tripod and see how it goes. Suggestions?
 

bikemike

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I'm not really set up to do videos, but I think I'll start with a smart phone on a tripod and see how it goes. Suggestions?
It's all I use for vids smartphone with a clean screen makes nice vids and easy to load too
 
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