I too thought it sounded wrong from the start. How cold was it? Maybe too cold to be running 40:1? You know how colder air causes leaner running. Someone had a similar problem with a 590 I did when it got cold, it was trying to idle fast, I tuned that out, then made a few cuts to get it hot, and it leaned way out with a super fast idle. I retuned it, showed the guy how to uperate the carb heat shutter, and I haven't heard of any more problems about it. Maybe try 50:1.
Is this a strato saw that maybe the strato air valve is getting stuck open a little? No air leaking behind the muffler?
Just curious, how wide is the exhaust port? It looks super wide.